Will your next home be a bioceramic geodesic dome?

Bioceramic geodesic dome

Will your next home be a bioceramic geodesic dome?

In this episode of TechFirst with John Koetsier, we chat with Morgan Bierschenk, the CEO of Geoship, which is producing a new kind of company and a new kind of home: geodesic domes made of bioceramic. Bioceramic is a new material that lasts 500 years, is fireproof, doesn’t mold or rot or rust, can be carbon-neutral or even negative, and is much stronger than concrete.

Plus … who doesn’t want to live in a geodesic dome?

Even more interesting, Bierschenk’s design focus is on creating human, organic, livable spaces in tune with nature and built to enhance community.

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And … get the full transcript:

John Koetsier: Will your next home be a bioceramic dome?  Welcome to TechFirst with John Koetsier. Bioceramic is a pretty interesting material and I’m really excited about this interview because I’ve always been a little bit of an architecture geek, and love unconventional ways of building homes, and this is a really, really neat one. Bioceramic is fireproof, doesn’t mold, doesn’t rot, doesn’t rust, making it can be carbon neutral, and you can build it in a geodesic dome shape. So I’m going to chat with somebody who’s actually doing this right now. His name is Morgan Bierschenk, he’s the CEO of Geoship. Welcome Morgan! 

Morgan Bierschenk: Okay, thanks John.

John Koetsier: Awesome. Super happy to have you with us. You are sheltering in place in your home office, I guess. Are you okay during COVID-19, everything fine with you? 

Morgan Bierschenk: Oh yeah, we’re doing great. 

John Koetsier: Awesome. Now talk to me a little bit about Geoship. What is it? What are you doing? What are you building? 

Morgan Bierschenk: Yeah. Well, so the name is a pseudonym for the earth, really Buckminster Fuller’s kind of view of spaceship earth. What we’re doing is using a new ceramic material science and new production technologies to make all ceramic homes, starting with the geodesic dome. 

John Koetsier: Very, very cool. Ceramic sounds like to us a very fragile material, but it’s actually, what I’ve seen from the details that you’ve provided, is actually extremely hard with a tensile strength that’s harder than concrete. Is that correct? 

Morgan Bierschenk: Yeah. So this is, it’s a new type of ceramic, new family of ceramic materials called chemically bonded ceramics. So they have, they’re technically an inorganic polymer. So they have many properties of a polymer in that they form molecular bonds with metal and wood and themselves, but the properties of a ceramic in that they’re highly crystalline and covalent and ionic bonding, and the properties of a cement in that it’s a butter activated powder that doesn’t require high heat. 

John Koetsier: Very, very interesting. So there’s some examples in the background behind you. That is a green screen behind you as you told me earlier. I added some examples in the preview picture as well. Why the dome? Why the geodesic dome?

Morgan Bierschenk: Well, you know, when Buckminster Fuller was building domes in the sixties and seventies, he said that it would be, he called them “wooden spaceships,” right? Like the right geometry but the wrong materials, and he kind of guessed that it would be fifty to a hundred years until the right material sciences arrived to really produce geodesic domes. And so now we have the right material science and when you can produce all ceramic building panels like this, the geodesic dome just has so many advantages over rectilinear structure that it’s a cost effective, and resilient, and modular, and just a logical place to kind of start, and also a good kind of niche for our home building company. 

John Koetsier: Absolutely. So I want to get into that. I want to talk about the cost, which is really interesting. I want to talk about the environmental impact, the durability, how you build it and all that stuff. But before we get into that, maybe we can talk a little bit about kinda your journey. What got you interested in this? Why you started building these or even got the idea from? Where did that come from? 

Morgan Bierschenk: Yeah. So, I guess it really began in 2004 for me, I had sort of a transcendental experience while I was backpacking around Asia and India for a couple of years. I left my corporate job at Intel and just started kind of cruising for a while. And that experience led to the next 10 years of really looking into … how can we create environments including the physical environments around us, as well as the way we think about the world and our relationships to our friends and community, to kind of open up the possibility for those deeper experiences of just being alive. So that, I would say, that kind of sent me on a journey. And then before founding Geoship, I lived on a wooden sailboat for about five years, just learning to sail and also just experiencing kind of a regenerative home in nature. And then I started doing a lot of work in Iceland on freedom of information projects, really focused on liquid democracy platforms and alternative forms of currency. And then I came home and started building a regular house with my brother, and he’s really like a builder and inventor who has been in the CNC mold making world for 20 years. So we started thinking about new ways to build and started Geoship. 

John Koetsier: Interesting, wonderful. So let’s get into the material science and how it’s built, and all those sorts of things. I actually, interestingly enough, I have a friend who is a city planner. And I asked him, I showed him some of the materials just earlier today, and I said, ‘Hey, would this be legal to build here in our community, in our city?’ Would this be, would it pass planning permission, all that other stuff, right, meet the code. And he said, ‘Absolutely, if it’s constructed offsite, we’d probably have to get some more details to make sure that there’s quality standards’ or something like that, but I was actually surprised to hear that and super interested as well. So talk to me about the construction. What’s it look like? How’s it work? Is it onsite? Is it offsite? Is it mass produced and then shipped? How do you build it? 

Morgan Bierschenk: Yeah. So it’s a precast technology, so we’re precasting these all-ceramic building panels and ceramic frames that then get flat packed and arrive on site and can be assembled really quickly. 

John Koetsier: It’s the Ikea of homes.

Morgan Bierschenk: Yeah, I mean, it really is like a bunch of pieces that can only go together one way. And one of the ways that we kind of make it more, one of the reasons why it’s so much more affordable, potentially so much more affordable, is because basically all the building products that are used today are all being replaced with ceramic composites that we precast from precision molds.

John Koetsier: Interesting, interesting. Very, very cool. So you said it could be quite a bit more affordable than what we have right now. What does that look like? What does that mean? 

Morgan Bierschenk: It means the initial costs or prices as we out of the gate will be slightly less than like a conventional wood house in California. But it’s a production technology, right? Like there’s a potential for, or we will enter onto a whole new affordability curve. And I mean, if you look at how houses have been built for the last a hundred years, we’ve really been building like rectilinear houses out of metal, wood, and concrete. There’s been a lot of innovation, power tools and plywood and you know, better screwdrivers, a lot of little things, but still like at a really foundational level it’s like that technology has kind of reached maximum yield. I mean the cost, house price to income ratio in the 1950s was lower than it is today. So, you know, we really need kind of new production technologies to break into a new affordability curve. 

John Koetsier: So let’s talk about that then with real numbers. You said approaching the cost or somewhere near the cost. Let’s say that you’re building maybe a smaller house by today’s standards, let’s say it’s 2200 square feet or something like that, and you want to replicate that kind of experience with this technology. What kind of construction or materials costs are you looking at? 

Morgan Bierschenk: That size range probably in the $130 to $160 per square foot range, like totally turnkey, turnkey price. 

John Koetsier: Interesting. Turnkey as in somebody comes and assembles it for you?

Morgan Bierschenk: As in, yeah, somebody comes and assembles it for you and installs all the cabinets and countertops and appliances and HVAC systems, everything. 

John Koetsier: Interesting, so this is not just a shell that you’re buying. This is a complete home with everything in it that you’d expect to have it with your closets and your kitchen cabinets and all that stuff. 

Morgan Bierschenk: Yeah. You know, it’s like the shell is the core of the product and then there’s a whole kind of product ecosystem that we’re building around the shell for different configurations and cabinets and countertops, and even partnering with a lot of different companies for HVAC and electrical systems and stuff like that. 

John Koetsier: All of which I guess looks a little bit different than normal because it’s a different kind of construction, right? It’s not like you’ve got 2×4 or 2×6 walls and you can hide wiring in that, or you can hide ducting or something like that. Is that correct? 

Morgan Bierschenk: Well, I mean you do basically have 2×6 walls, except the frame is a piece of ceramic and on both sides is a piece of ceramic with ceramic insulation, so cellular ceramic insulation. So you can still run wires and ducting and stuff like normal, and you can actually, these ceramic materials are, ceramic composites are really interesting. I mean we can make ceramic composites that are five pounds per cubic foot, so really lightweight, or you know, 140 pounds per cubic foot, really heavy, and make them so that you can cut into it with a saw like a piece of wood. We can make the ceramic frames, the material is about the consistency of oak, it’s about 60 pounds per square foot and cuttable. And so there’s just a lot of ways that you can add different aggregates essentially to the ceramic to make different qualities of building materials. 

John Koetsier: Sure, sure. Talk a little bit about the durability, in terms of natural impact, perhaps pests or other things like that. What are you seeing? What are you building? What are you constructing this for in terms of durability? 

Morgan Bierschenk: So we’re building for a design life of 500 years. 

John Koetsier: Wow.

Morgan Bierschenk: So building homes that we expect to be around for at least 500 years. One of the unique parts about the material science is if there’s damage, like say projectile damage of some sort, you can actually just mix ceramic onsite and patch it as a waterproof permanent patch.

John Koetsier: Nice.

Morgan Bierschenk: And you can also spray the ceramic like a paint, a real thin layer to like resurface the whole thing. 

John Koetsier: Nice. 

Morgan Bierschenk: So those properties kind of enable more longevity and then on top of that, cause, yeah, the embodied energy of the ceramic materials are really low, potentially even carbon negative. 

John Koetsier: Wow.

Morgan Bierschenk: So actually sequester more CO2 than was released in their production.

John Koetsier: Wow, wow. Interesting. Do you have a traditional style foundation for a home like this or is it different? 

Morgan Bierschenk: You could do a traditional style foundation or kind of the foundation that we lean towards is one that basically has the same ceramic panels as the flooring, and we use helical piers in that, you know, like five or ten points around the dome, depending on which size dome we’re talking about.

John Koetsier: Yeah, yeah. Interesting. And I want to talk a little bit as well about what you hinted at earlier, and that is … and there’s a question here from Steve Berman. Steve, I’m going to get to you in a second. You hinted at there’s different ways of living than what we’ve had in the past. And I’ve seen some of your materials, you know, right now most of us live in a box, either stacked with other boxes vertically in a high rise, or a box that’s put down on a square of land and there’s another box next to us, and there’s another box across the street, and there’s these different boxes. And you’ve talked about your experiences while leading you to that, a different kind of community based on this kind of architecture. Can you go into that a little bit more?

Morgan Bierschenk: Yeah, so, you know, Geoship is structured as a multi-stakeholder cooperative, so we’re actually distributing equity to customers and to nature, in that how you distribute equity into nature is basically through this personhood for nature movement that’s blossoming now. So a little different corporate structure. And then also our business model is to, ultimately our business model is to bring communities together in a virtual space. So somebody can go onto our website and say, ‘Okay, I want to build a community.’ You gather your friends together, you design a village to have a really clear vision of what you’re moving towards, and then we work with that community and take them through the whole design-build process.

John Koetsier: Wow. Very, very interesting. Very interesting. Mention your website for a moment so people can go take a look at some of those pictures?

Morgan Bierschenk: Yeah. It’s geoship.is

John Koetsier: Geoship.is, obviously you were in Iceland for awhile, so I guess that’s where the ‘is’ came from. 

Morgan Bierschenk: Yeah.

John Koetsier:  It is super interesting because it looks like a more organic arrangement of material, of buildings, and rather than sort of on a grid, you can create more social spaces than what we have done traditionally in North America. It’s interesting, I was in Barcelona recently before all travel got shut down. And they do have a grid, there’s no doubt about that, but they also have these larger spaces where people can gather and just do things in the middle of their city, and it’s really wonderful. I do have a question I’m going to pop up on the screen here from somebody who’s watching, Steve Berman, he says, “I’m a materials engineer with a focus on ceramic science. What are the specific materials you are suggesting?” Can you talk about that a little bit? 

Morgan Bierschenk: Yeah. So we’re setting up basically a geopolymer precast plant. So a lot of different formulations could be used in the plant. But the primary one we’re talking about is a chemically bonded phosphate ceramic.

John Koetsier: Interesting, interesting. Wonderful. Good, good, good. So I mentioned that I had talked to a city planner this morning and kind of sight unseen I sent over your website so we kind of took a look at that I’m assuming, he said, ‘Hey, that wouldn’t be a problem, not a problem.’ Talk about permitting in all other jurisdictions. What have you learned about that? What have you explored about that?

Morgan Bierschenk: Yeah. So we’re designing the domes to meet the international residential building codes. It’s different, you know, a lot of the alternative natural building techniques out there like filling a tire full of dirt, or straw bale, and cob and whatnot, they can’t really fit them into the existing model. But with our technology they know what a geodesic dome is. They know what high strength fiber-reinforced alternative concrete is, so as long as the structural engineer stamps it off and there’s not like a codes for the neighborhood covenants that restrict the look, then meets the building codes.

John Koetsier: Very, very interesting. Talk about maintenance. Is maintenance different? You mentioned being able to spray another thin layer of the ceramic, bioceramic onto the material. Do you paint it? Do you leave it? What do you do? 

Morgan Bierschenk: You just wash it once in a while. but the material is fireproof to about 2300 degrees.

So, we’re based in kind of Nevada City, which is sort of the heart of California fire country, so we see a beautiful opportunity to build more fireproof architecture. And then also because there’s not, you know, the interior, the exterior, and the insulation are all these ceramic composites. There’s nothing to rot or to corrode. There’s nothing for insects to eat, so… 

John Koetsier: Very, very interesting. Very interesting. Talk a little bit more about the environmental cost of traditional building. You mentioned that it’s carbon neutral, maybe even carbon negative to build something like this. How does that compare to a traditional frame construction, wood frame construction building? 

Morgan Bierschenk: Well, so the embodied energy calculations of conventional construction is, there’s a lot of variables in it so it’s more of an art than a science, but you know, they say somewhere between 80 and 300 tons of embodied CO2 in a typical wood house. 

John Koetsier: Wow.

Morgan Bierschenk: The embodied CO2 in a bioceramic dome is somewhere in the like 3 to 10 ton range and potentially negative when we can actually, in a precast plant you can cure the panels in CO2-rich gas environments and all of that cellular ceramic is a lot of surface area to sequester CO2. So you can kind of, you know, normal CO2 sequestration process might take decades, but we can accelerate that in a precast plant. 

John Koetsier: Very, very interesting. You mentioned briefly that you’re structured as a collective and that people who buy one, become sort of shareholders in a sense. Can you talk a little bit about that as well as what the process is in kind of the stage you’re at? Like, is that possible right now? Is that possible within the next six months? Where are you? 

Morgan Bierschenk: Yeah. We are about halfway through an equity crowd investing campaign, which people can check out on StartEngine, and there’s a lot more information about the product and business model there. So that’s kind of one way that we’re starting the company in a way that aligns with our values, right? Just making the investment opportunity as little as $300 to open to everybody and then in addition to that, at some point in the future, probably in the two to four year timeframe, we will actually distribute equity to customers and to nature. 

John Koetsier: Very, very interesting. I have a really long comment I’m going to shoot up here from Steve Berman again, and I’m going to have to connect you with him, he’s a Facebook friend. He says, “What’s the cost? We have 16 acres as a test ground if you want to build a showcase, our NASA award-winning educational nonprofit offers an innovation summer camp,” so I’ll drop that off, and I can make a connection later, but I’m assuming you have a test site as well, but I can connect you if you’re interested.

Morgan Bierschenk: Yeah, yeah. You know, one of the partnerships we’ve been building over the last year and a half here has been with Zappos, the corporation in Nevada and the city repair project up in Portland, to really design transitional villages for people going through homelessness. So, and that is a really interesting way to build a village from scratch, because a lot of those things you mentioned, like we don’t have common places in our villages. Well, there’s a whole science around that called “place culture,” right? So how do we bring the basics of like a community center and a weave of paths, and different qualities of space for different types of activities, and really use the physical environment in a way that just enhances community, and cooperation, and connection to one another in there.

John Koetsier: I love that. I love that a lot. And there’s a lot of interesting work being done in innovative ways for building new communities, right? And some of those are around homeless people, which I’m super happy to see and some of that is like shipping containers, or tiny homes set up in communities. We’ve also seen some innovative ways of building communities designed for older people who are alone often, and they can be together in different ways. What seems interesting about the way that you’re building is that it looks to me, and I’m looking for you to confirm or deny this, that you ought to be able to design these domes in many different sizes and configurations so that you could have a family sized dome, or you could have an individual, or even a smaller maybe even a workshop attached to yours or something like that. Is that correct? 

Morgan Bierschenk: Yeah, yeah, there’s a lot of different ways to use them for kind of auxiliary dwelling units of different types. And you know, the first kind of set of products that we’re building is three different size domes that range from one’s 200 square foot, to 800 square foot, to 1400 square feet, and then you can connect those in many different ways. So I think generally a single family geodesic home will be two or three domes, not just one big one. 

John Koetsier: What I love about that and what I’ve kind of thought about a little bit is, okay, you know, here’s the main dome, the main family area, here’s maybe the master bedroom dome, and here’s maybe the teenage dome or something like that, right? And you can kind of have different living spaces and a little bit of space, but a lot of common areas as well. 

Morgan Bierschenk: Yeah, and modularly you can add another dome later. That’s one of the interesting, you know, there’s a model out there around what they call the Hobbiton ring model, right? It’s like how to build a village where, as you move through different stages of life you move to a different home. Because you know, we start out single, and then we get married, and then you have kids, and then it goes back small again as we get older. So the house has to be able to evolve right, the places that we live in change over time. 

John Koetsier: Very, very, very interesting. Wonderful. I want to go back to the beginning here just for a second, because off the top you said that you left your job at Intel to go and travel the world and other things like that. What did you do at Intel? 

Morgan Bierschenk: I was in a rotational program for five years, so I was doing programmer analyst and industrial engineering, and project management, and knowledge analyst, a lot of different roles. 

John Koetsier: Interesting, interesting. Well, Morgan, I want to thank you for taking some time. I really do appreciate it. It’s been a real pleasure having you on TechFirst, and thank you for taking the time. 

Morgan Bierschenk: Okay. Yeah. Thanks so much, John. I really appreciate it.

John Koetsier: Excellent. For everybody else, thank you for joining us on TechFirst. My name of course is John Koetsier, appreciate you being along for the ride. Whatever platform you’re on, please like, subscribe, share, and if you’re listening to the podcast afterwards, Hey, please rate it, review it. That’d be a great help.

Thank you so much. Until next time, this is John Koetsier.

 


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